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Summary
Title: Latest developments in selective cleaning of coal fired boilers
Author:

Stephan Simon
Clyde Bergemann GmbH

Published:

Conference
Heat Exchanger Fouling and Cleaning-
Challenges and Opportunities
05 -10 June 2005
Kloster Irsee - Germany / Swabian Conference Center

Edition: Juni 2005


Summary of publication

Agenda:

  • Fundamentals concerning Fouling /Slagging Behaviour
  • Sensor Based Cleaning in the Furnace
  • Selective Cleaning for Superheater
  • Summary and Outlook


Increase of furnace exit gas temperature (FEGT)

    • Slagging at the first superheater
    • Increase of attemporator spraying rate
    • Change in fouling for the convective zone
    • Increase of boiler Off gas temperature (BOGT)

Potential boiler damages
Efficiency losses

  • Water Cannon Technology:
    • Leading and experienced technology
    • Minimum tube wall material thermal effect
    • One WLB substitutes approx. 15 conventional wall deslagger
    • 100% coverage of cleaning area
    • Flexible cleaning pattern (individually adjustable acc. to each boiler)
    • Cleaning in difficult accessible areas like hopper, middle wall, bull nose etc.
    • Scientific approved application Know-How from more than 1080 installations worldwide

Increase of performace!
Efficiency increase due to 40% larger cleaning area

  • The new and advanced solution for selctive cleaning in the furnace area

- Various contamination in the different areas
                    |
  WHERE, WHEN, and HOW
  should the cleaning be done?
                    |
               FACOSTM

  Furnace - Analysing - Cleaning - Optimisation - System

  • SMART FLUXTM Sensor
    The diagnostic software determines the "Turning Point"

  • SMART GAUGETM
    The measuring system for detailed analysis slagging in superheater surface

Summary
- Intelligent Sootblowing -

  • Water Cannons are the flexible tool for high performance cleaning -
    especially for coal fired boilers facing a broad variation of coal quality
  • Sensor based FACOSTM -System ensures selelective cleaning on demand

Results:

  • Significant increase of operating safety
  • Reduction of furnace exit gas temperature by 75 K
  • Significant increase of boiler efficiency up to 1,2%
  • Ruduction of NOx emissions up to 6%

For more information please request the original-presentation!

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